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Replacement Of Refrigeration Components

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Replacement Of Refrigeration Components Specification

Model No

Measurement Range
Standard

Capacity
Customized Ltr

Power Source
Electric

Feature
Highly Efficient

Frequency
50/60 Hz Hertz (HZ)

Voltage
220-240 V Volt (v)

Core Components
Compressor, Condenser, Expansion Valves, Filter Driers, Evaporator

Automation Grade
Manual / Semi-automatic

Accuracy
100 % %

Temperature Range
-40 C to +10 C Celsius (oC)

Equipment Materials
Copper, Stainless Steel, Brass, Aluminium

Type
Replacement Components

Usage
Laboratory

Display Type
Analog and Digital

Dimension (L*W*H)
Depends on Part Millimeter (mm)

Weight
Varies as per Component Liter (Ltr)

About Replacement Of Refrigeration Components

REPLACEMENT OF REFRIGERATION COMPONENTS

The replacement of a faulty compressor or other components of the refrigeration system are amongst the repeated activities of a mechatronics engineer for refrigeration. Allows for training in these processes. The consequences of incorrect procedures can be demonstrated. The components are integrated into an operational refrigeration system. This allows for the practical testing of the functionality of individual components after replacement. The following activities must be carried out e.g. after replacing a compressor:

Refrigerant displacement (pump-down)
Disconnection of the compressor at the service valves
Disconnection of electrical connections
Compressor replacement, correcting oil level, if necessary
Reconnecting electrical connections
Reconnecting the compressor with the service valves
Evacuating the compressor and making the connection to the system
Compressor test run, checking for leaks and replenish refrigerant, if necessary
Checking the system pressures

Learning Objectives / Experiments

Familiarisation with and carry out basic activities for the servicing of refrigeration systems
Replacement of
compressor
pressure switch
filter/drier
solenoid valve
expansion valve
Refrigerant displacement (pump-down)
Mechanical and electrical assembly and disassembly of components
Replenish refrigerant and compressor oil
Leak test
Compressor test run
Adjustment of expansion valve and pressure switch

Specification

Trainer from the practical series for the training of mechatronics engineers for refrigeration
Service exercises in refrigeration systems
Complete refrigeration circuit with open compressor, air-cooled condenser, receiver and air cooling evaporator
Replaceable components: compressor, filter/drier, pressure switch and solenoid valve
Recommended accessories evacuation equipment and tool set [6] Overall arrangement on robust workbench
Refrigerant R134a, CFC-free

Technical Data

Open refrigerant compressor
Drive power: 0,75kW
Refrigeration capacity: 1245W at -5°C/36°C
Maximum system pressure: 18bar

Pressure switch

LP: -0.2...7bar
HP: 10...32bar

Dimensions and Weight

L x w x h: 1400x750x1650mm
Weight: approx. 150kg

Universal Compatibility for Major Brands

Our replacement components are crafted to seamlessly fit most commercial and industrial refrigeration systems. Whether you operate in laboratories or large production units, these parts are engineered for compatibility and efficient integration with all major refrigeration brands, simplifying your maintenance routines and ensuring standardized performance.

Corrosion Resistance and Long-lasting Durability

Built with corrosion-resistant materials like copper, stainless steel, brass, and aluminium, our refrigeration components promise extended service life. The quality finishessilver, brass, and copperensure the components withstand challenging operational environments, reducing the risk of deterioration and frequent replacements.

Effortless Installation and Reliable Operation

Designed for easy, user-friendly installation, our replacement parts require minimal maintenance, saving time and resources. With up to 30 bar pressure rating and standardized safe packaging, you can trust these components to deliver reliable, efficient performance consistently, backed by robust construction and precise engineering.

FAQs of Replacement Of Refrigeration Components:

Q: How do I determine which replacement refrigeration component is suitable for my system?

A: Our components are designed to be universally compatible with major refrigeration brands. You only need to specify your systems requirements or model number, and our technical team will assist in identifying the correct replacement part, whether its a compressor, condenser, expansion valve, filter drier, or evaporator.

Q: What is the installation process for these replacement components?

A: Installation is straightforward and can be performed by following the provided instructions. The components feature easy-to-use fittings and standard dimensions, ensuring hassle-free setup in commercial or industrial environments. Professional installation may be recommended for optimal performance and safety.

Q: When should I consider replacing refrigeration components in my facility?

A: Its advisable to replace components when performance drops, visible wear or corrosion appears, or during scheduled maintenance checks. Upgrading to our advanced, corrosion-resistant parts with long service life ensures minimal downtime and continuous efficient operation.

Q: Where can these replacement parts be used?

A: These components are suitable for various applications including laboratories, commercial refrigeration systems, industrial cooling units, and equipment from all major brands. Their design supports universal usage across multiple environments and operational requirements.

Q: What benefits does corrosion resistance offer for refrigeration components?

A: Corrosion resistance significantly extends the life span of each component, minimizing risk of leaks, breakdowns, and the need for frequent replacements. It ensures that your refrigeration systems maintain optimal efficiency in demanding, moisture-prone environments.

Q: How do the analog and digital display types affect product usage?

A: Analog and digital display options allow users to select components that suit their operational preferences. Digital displays offer precise real-time monitoring, while analog systems provide simple, reliable readings, both contributing to accurate maintenance and control.

Q: What kind of maintenance is required for these components?

A: These replacement parts are engineered for low maintenance. Routine checks for cleanliness, wear, and secure connections are sufficient to maintain their performance. The robust and corrosion-resistant materials further reduce the frequency and complexity of maintenance tasks.

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