The trainer contains a complete closed heating circuit with circulating pump, electrical heater, convector for dissipating heat, various pipe sections, fittings and safety devices.
The losses of the most important fittings can be determined using seven differential pressure sensors. Control response and energy flux can be plotted using four temperature sensors, a flow rate sensor and an effective power sensor. The characteristics of a conventional circulating pump and a differential pressure controlled circulating pump can be compared.
The measured values are transmitted directly to a PC via USB and can be processed with the supplied software. Both circulating pumps, the heater and the convector fan can be controlled via PC.
Learning Objectives / Experiments
Familiarisation with a heating circuit
Familiarisation with temperature control
Two-point controller
PID controller
Recording of step response
Recording of fitting and pump characteristics
Energy balances
determining pump efficiency from hydraulic power and electrical power consumption
Heat transfer with convector (water-to-air heat exchanger with fan)
Comparison of circulating pumps
Conventional pump
Differential pressure controlled pump
Specification
Fundamentals of energy efficient heating technology
Closed water circuit with 2 circulating pumps, expansion vessel, heater and convector
2-point and PID software controller for temperature: reference variable, hysteresis and PID parameters adjustable
Boiler safety group according to DIN 4751
7 differential pressure sensors, 4 temperature sensors, 1 effective power sensor and 1 flow rate sensor
Software with control functions and data acquisition via USB under Windows Vista or Windows 7