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Deodorising Unit

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Deodorising Unit Specification

Power Source
Electric

Model No
DU-1200

Capacity
1000-2000 m3/hr

Measurement Range
Up to 2000 m3/hr

Automation Grade
Semi-Automatic

Voltage
220 V

Core Components
Blower, Activated Carbon Filter, UV Lamp, Control Panel

Frequency
50 Hz

Accuracy
99% Odor Removal

Temperature Range
10C to 60C

Feature
High Efficiency, Low Noise Operation, Easy Maintenance

Equipment Materials
Mild Steel (Powder Coated)

Type
Deodorising Unit

Usage
Odor Removal in Industrial and Commercial Spaces

Display Type
Analog

Dimension (L*W*H)
750 mm x 600 mm x 500 mm

Weight
35 kg

Deodorising Unit Trade Information

Payment Terms
Cash Against Delivery (CAD), Cash on Delivery (COD), Cash Advance (CA), Letter of Credit (L/C), Letter of Credit at Sight (Sight L/C), Delivery Point (DP), Telegraphic Transfer (T/T), Days after Acceptance (DA), Cash in Advance (CID), Cheque

Delivery Time
2 Week

Sample Available
Yes

Main Export Market(s)
Australia, North America, Eastern Europe, Middle East, Africa, Western Europe, Central America, South America, Asia

Main Domestic Market
South India, East India, West India, Andhra Pradesh, Assam, Arunachal Pradesh, Bihar, Chandigarh, Delhi, Gujarat, Goa, Haryana, Jammu and Kashmir, Jharkhand, Madhya Pradesh, Maharashtra, Mizoram, Meghalaya, Manipur, Punjab, Rajasthan, Sikkim, Tamil Nadu, Telangana, Tripura, Uttar Pradesh, Himachal Pradesh, Andaman and Nicobar Islands, Pondicherry, Nagaland, Daman and Diu, Dadra and Nagar Haveli, Lakshadweep, Karnataka, North India, Kerala, Central India, Odisha, Chhattisgarh, All India

Certifications
AS ISO 9001:2008, ISO 14001:2004 and OHSAS 18001:2007 CO.

About Deodorising Unit

Deodorising Apparatus

Specifications of Deodorising Apparatus:

Unit suitable for teaching/training and research into the principles of steam stripping of fatty acids from edible oils. This is a floor-standing batch processing vessel.
Stainless steel and anodized aluminium support structure.
Diagram in the front panel with similar distribution to the elements in the real unit.
Elements in contact with the process fluid are constructed in stainless steel.

Deodoriser vessel:

60 litres overall volume.
25 litres working volume.
Product maximum temperature: 250 C.
Electrical heating element (electric resistance), computer controlled, to heat the oil to temperatures of up to 250 C. (3KW approx).
Cooling water coil for reducing the oil temperature on completion of the process.
Steam distribution tube, which allows the steam/oil mixing required.
Window for the process visualization.

Multi-stage vacuum system, incorporating:

Steam ejector.
Condenser.
Vacuum pump, computer controlled.
Discharge pump.
Polishing filter to remove any remaining particles in the finished oil.
Pressure sensors.
Temperature sensors.
Level sensor.
Sample collecting.

Modes of operation:

Deodorising:

The oil is heated under vacuum using direct steam to provide the agitation for good heat transfer. When the desired pressure and temperature are achieved, the direct steam injection is adjusted to impart a high degree of turbulence to the oil, ensuring good physical contact of the steam with the oil. The impurities are carried over in the steam and condensed in the vacuum condenser, the resulting condensate blending with the vacuum pump sealant to be discharged to drain.

Polishing:

After deodorisation, the oil refining process is complete. The oil must therefore be free of any contaminants. For this, it is pumped through a polishing filter which removes those particles, giving a bright oil as product.

The complete unit includes as well:

Advanced Real Time SCADA and PID Control.
Open Control Multicontrol Real Time Control.
Own Control Software based on Labview.
National Instruments Data Acquisition board (250 KS/s (kilo samples per second)).
Calibration exercises included.
Students multipost (an entire class) by using a projector.
Ready for doing applied research, real industrial simulation, training courses possibilities, etc.
Unit is totally safe (Mechanical, Electronic/Electrical and Software safety devices included).
Results calculation and analysis software (CAL).
Several future expansions, as ESN. Edutek Scada-Net System (many students working simultaneously), and more.
Designed and manufactured under several quality standards.

Advanced Odor Removal Technology

Utilizing a dual-stage system of activated carbon and pre-filtration, combined with UV lamp sterilization, the DU-1200 effectively eliminates odors and airborne contaminants. Its design targets industrial and commercial spaces, ensuring high efficiency even at large air volumes.

User-Friendly Maintenance and Operation

With a semi-automatic control panel, the unit is easy to operate and maintain. Manual cleaning is straightforward, and powder-coated mild steel construction ensures longevity. A convenient analog display keeps operating conditions clear at a glance.

Quiet and Efficient Air Purification

Operating below 70 dB, the DU-1200 is suitable for environments where low noise is essential. It maintains a steady performance across a broad temperature range (10C60C) under normal atmospheric pressure, making it adaptable to diverse settings.

FAQs of Deodorising Unit:

Q: How does the DU-1200 Deodorising Unit remove odors from the environment?

A: The DU-1200 utilizes a combination of activated carbon filtration, pre-filtering, and UV lamp technology to effectively break down and capture odor-causing compounds from the air, achieving up to 99% odor removal.

Q: What types of facilities are suitable for installing this deodorising unit?

A: This unit is ideal for industrial and commercial spaces, including factories, processing plants, and large commercial complexes, where efficient, large-scale odor removal is needed.

Q: When should I perform manual cleaning on the filters?

A: Manual cleaning should be conducted regularly based on the level of usage and air quality. Heavy use may require more frequent maintenance to ensure optimal performance and prolong the service life of up to three years.

Q: Where should the unit be installed for best results?

A: The DU-1200 is floor-mounted and should be placed in an area with adequate airflow access, near odor-generating sources, and where its 200 mm inlet and outlet connections can be efficiently utilized.

Q: What is the process for replacing the filters in this unit?

A: To replace the filters, first power off the unit, open the access panel, remove the used pre-filter and activated carbon filter, and install new ones as per the manufacturers guidelines. Regular filter replacement ensures continued high efficiency.

Q: How does the adjustable airflow control benefit my operation?

A: Adjustable airflow control allows you to fine-tune ventilation rates (from 1000 to 2000 m/hr) depending on the odor load and room size, thus maximizing both performance and energy efficiency.

Q: What are the main benefits of using the DU-1200 Deodorising Unit in my facility?

A: The DU-1200 offers high efficiency odor removal, low noise operation, easy maintenance, and long service life. Its robust construction and adjustable airflow ensure reliable operation tailored to your facilitys specific air purification needs.

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