Computer Control Continuous Distillation Unit

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Computer Control Continuous Distillation Unit

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Computer Control Continuous Distillation Unit Specification

Warranty
1 Year

Core Components
Distillation Column, Boiler, Condenser, Flow Control System, Data Acquisition System

Voltage
220-240 V AC Volt (v)

Measurement Range
Temperature, Pressure, Flow, Conductivity

Temperature Range
Ambient to 200 C Celsius (oC)

Power Source
Electric

Accuracy
1 C (temperature) C

Automation Grade
Automatic

Model No
CCDU-01

Feature
PLC/PC Based Control, Digital Temperature and Flow Display, Safety Interlocks, Real Time Data Logging

Capacity
1 to 2 liters/hour Ltr/hr

Frequency
50/60 Hz Hertz (HZ)

Equipment Materials
Borosilicate Glass, Stainless Steel, Teflon, Silicon Tubing

Type
Computer Control Continuous Distillation Unit

Usage
Laboratory, Research, Educational Institutions

Display Type
Digital Display with PC Interface

Dimension (L*W*H)
1200 x 600 x 1200 mm Millimeter (mm)

Weight
Approx. 65 kg Kilograms (kg)

Calibration
Factory Calibrated with Cal. Certificate

Sensor Types
RTD PT100 (Temperature), Pressure Transmitter, Flow Sensors

Cooling Water Requirement
2-3 liters/min at 20C

Reboiler Volume
2 liters

Safety Features
Overheat Protection, Leak Detectors, Power Failure Alarm

Controller Type
PID Controller

Maximum Working Temperature
200C

Glassware Standard
ISO/DIN Compliant

Noise Level
< 65 dB (at operation)

Software Compatibility
Windows 7/8/10, Data Export to Excel

Data Interface
USB/Ethernet

Distillate Reservoir
2 liters

Heating Power
1000 W

Column Packing
Raschig Rings (Glass or Stainless Steel)

Computer Control Continuous Distillation Unit Trade Information

Minimum Order Quantity
1 Piece

Payment Terms
Cash Advance (CA), Cash in Advance (CID), Cheque, Telegraphic Transfer (T/T), Letter of Credit (L/C)

Sample Available
Yes

Sample Policy
Sample costs shipping and taxes has to be paid by the buyer

Packaging Details
carton box, export quality also available

Main Export Market(s)
Asia, Eastern Europe, Middle East, Africa, Western Europe

Main Domestic Market
All India

Certifications
ISO 9001, 14001 ,CE

About Computer Control Continuous Distillation Unit

COMPUTER CONTROL CONTINUOUS DISTILLATION UNIT

The unit investigates the principles that rule the mass and energy transference, as well as determine optima operation point to carry out a big quantity of separations.

This unit is basically composed by a boiler on which two types of columns adapted (plate columns and Raschig rings column), a reflux system, a tank for distillation, a vacuum pump and a feeding pump (for continuous feeding).

The steam that goes to the head of the column is sent to a total condenser.

The cooling water flow that crosses the condenser is regulated and indicated in a flow sensor.

Distillation carried out at low pressures with the help of an adjustable vacuum pump.

Pressure loss in the column measured with a pressure sensor.

Measuring ranges:

temperature: 16 x 0...150°C
reflux ratio: 0...100A
heating power 0...4kW
column differential pressure: 0...250 mbar
cooling water flow rate: 30...3201/h
system pressure gauge: -1...0,6bar
230V, 6011, 3 phases
complete with all required accessories.

Advanced Distillation Technology

The CCDU-01 unit incorporates state-of-the-art features, including PLC/PC-based control and a robust PID controller, to deliver highly controlled distillation processes. Data acquisition is seamless with a digital display and PC interface, enabling real-time monitoring and logging of all key parameters. The ISO/DIN-compliant glassware and high-grade stainless steel construction ensure performance and safety.

Safety and Precision Assurance

Safety is prioritized with multiple interlocks, overheat protection, leak detectors, and a power failure alarm. All sensorsincluding RTD PT100, pressure, and flow sensorsare factory calibrated, accompanied by a calibration certificate. The unit operates quietly at < 65 dB, with automated controls safeguarding both the equipment and users.

Flexibility and User-Friendly Operation

Designed for versatility, the unit supports operation on Windows 7/8/10 and enables effortless data export to Excel for further analysis. With a compact design (1200 x 600 x 1200 mm) and a weight of approximately 65 kg, it suits laboratory, research, and educational environments. All controls are accessible via a digital display or PC interface for straightforward operation.

FAQs of Computer Control Continuous Distillation Unit:

Q: How is the CCDU-01 Continuous Distillation Unit operated and monitored?

A: The unit is controlled automatically using a PLC/PC-based system with a PID controller. Key operational parameters can be monitored in real-time via a digital display and PC interface, with data logging and export functions accessible through Windows 7/8/10 compatible software.

Q: What safety measures are integrated into the distillation unit?

A: Safety is addressed through overheat protection, leak detectors, a power failure alarm, and multiple interlocks. These features ensure the equipment operates securely and risks are minimized for both users and the laboratory environment.

Q: When should calibration of the sensors be performed?

A: All sensors are factory calibrated and come with a calibration certificate. Maintenance and recalibration are typically needed only after extensive use, as recommended in the user manual or guidelines provided by the manufacturer.

Q: Where can the CCDU-01 distillation unit be used effectively?

A: The unit is suitable for laboratories, research institutions, and educational settings. Its robust construction and user-friendly features make it ideal for environments that require reliable, continuous distillation processes and real-time data monitoring.

Q: What is the process for exporting data collected during experiments?

A: Experimental data can be exported directly to Excel through the units software interface, enabling further analysis and record-keeping. The USB/Ethernet data interface facilitates straightforward data transfer to connected computers.

Q: How much cooling water is required for operation?

A: The distillation unit requires a continuous cooling water flow of 23 liters per minute at 20C to maintain optimal condenser performance and ensure safe operation.

Q: What benefits does the CCDU-01 offer over manual distillation setups?

A: Automated controls, precise monitoring, comprehensive safety features, and real-time data acquisition substantially reduce manual intervention. These result in enhanced efficiency, consistent results, and improved safety for laboratory personnel.

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