About Vertical & Horizontal Condensor
Vertical & Horizontal Condensor
Vertical/ Horizontal Type Condenser is widely used to check thermal conductivity. Condenser is available in a sturdy construction that ensures optimum performance for longer period of time. The Condenser is made using quality grade material and offered in vertical as well as horizontal type construction. Vertical/ Horizontal Type Condenser can be availed in different specifications to suit individual requirement. Shell & Tube Type Condensers Are Widely Used In Various Industries. The Present Set-Up Offers A Comparative Study Of Vertical & Horizontal Condenser, Which Can Be Operated One At A Time. Condenser Consists Of Stainless Steel Shell, With Stainless Steel Tubes. Cold Fluid Flows Through Inside The Tubes And Steam Flows Through The Shell. Valves Are Provided To Control The Flow Rates Of Cold Fluids. Flow Rate Of Cold Water Is Measured Using A Rota Meter. Shell Is Fitted With Steam Traps From Where Condensate Is Collected In Measuring Cylinder. Temperature Of Inlet And Outlet Of Both Hot & Cold Fluids Are Measured By Temperature Sensors.
Experimentation.
- To Determine Overall Heat Transfer Co-Efficient And Film Co-Efficient For Vertical And Horizontal Condenser Utilities Required.
- Water Supply 20 Lit/Min (Approx) And Drain.
- Electricity Supply: 1 Phase, 220 V Ac, 4 Kw.
- Floor Area Of 15 M X 1m.
Technical Details :
- System Steam To Water.
- Condensers 2 Nos (Vertical & Horizontal) Insulated By Ceramic Wool And Cladding By Aluminium Foil.
- Shell Material Stainless Steel Inner Diameter 100 Mm, Length 500 Mm (Approx).
- Tubes 127mm, Length Of Tubes 500mm.
- Condensate Measurement Measuring Cylinder & Stopwatch.
- Water Flow Measurement : Rota meter.
- Steam Generator: Made Of Stainless Steel Fitted With Level Indicator, Pressure Gauge, Safety Valve, Drain And Insulated With Ceramic Wool & Cladding With Aluminium Foil.
- Heater: Ni-chrome Wire Heater (2 Nos).
Key Features of Vertical Horizontal Type Condenser :
- Check thermal conductivity.
- Sturdy construction.
- Optimum performance.
- Long lasting usage.
- Made using quality grade material.
- Offered in vertical as well as horizontal type construction.
Versatile Design for Diverse ApplicationsThis condenser is suitable for vertical or horizontal mounting, allowing seamless integration into new or existing systems. Its materials and flexible design make it ideal for industries such as pharmaceuticals, chemicals, food processing, and distilleries, ensuring compliance with industry standards and accommodating various cooling mediums like water, brine, or specified coolants.
Superior Construction and MaintenanceBuilt using borosilicate glass or stainless steel tubes and robust shells, the equipment ensures lasting durability and resistance to corrosion. Thoughtful engineering prioritizes simple cleaning and inspection, with options like fixed, floating head, or U-tube bundles for tailored maintenance needs and operational efficiency.
FAQs of Vertical & Horizontal Condensor:
Q: How is the heat transfer area determined for the Vertical & Horizontal Condenser?
A: The heat transfer area is customizable, up to 50 m or as per client requirements. The selection is based on your processs heat load, the properties of fluids involved, and the specific thermal exchange needed for your application.
Q: What are the benefits of using borosilicate glass or stainless steel tubes?
A: Borosilicate glass provides excellent chemical resistance and easy visual inspection, while stainless steel offers high durability and corrosion resistance. Both materials ensure efficient heat transfer and are selected based on the applications chemical compatibility and thermal demands.
Q: When should I choose a single-pass or multi-pass configuration?
A: Single-pass setups are optimal for applications requiring straightforward flow and moderate heat transfer, while multi-pass arrangements enhance heat exchange efficiency for processes demanding higher thermal performance or where space is limited.
Q: Where can these condensers be installed?
A: These condensers are designed for a wide range of process plants, including pharmaceutical, chemical, laboratory, food processing, and distillery facilities. The units can be frame or skid-mounted for straightforward integration into existing pipelines or process layouts.
Q: What is the process for cleaning and maintaining the condenser?
A: Maintenance is simple due to the easy-access design, fixed or floating head, and U-tube bundle options. Regular cleaning and inspection can be performed with minimal downtime, ensuring high operational reliability and hygiene for processes that require it.
Q: How does the condenser ensure leak-proof operation during intense processing?
A: These condensers feature robust construction with flanged or threaded end connections and precision-manufactured sealing components, providing a leak-proof operation even at up to 6 bar (g) design pressure and 250C operating temperature.
Q: What are the key benefits of installing this condenser in industrial processes?
A: Key advantages include high thermal efficiency, versatility in mounting and application, corrosion-resistant materials, customizable design for various process requirements, and straightforward maintenance, all contributing to reliable and efficient vapor condensation.