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Francis Turbine Test Rig

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Francis Turbine Test Rig Specification

Automation Grade
Semi-automatic

Capacity
200 Ltr

Warranty
1 year

Model No
FT-200

Voltage
220V / 440V AC

Accuracy
1% on major parameters

Power Source
Electric

Feature
Self-contained unit, direct measurement of input and output, water brake or rope brake dynamometer, sturdy frame, safety features

Core Components
Francis Turbine, pump, dynamometer, control panel, measuring devices

Frequency
50 Hz

Temperature Range
Ambient to 50C

Measurement Range
Discharge: 0-200 LPM; Pressure: 0-10 Bar

Equipment Materials
Mild Steel with epoxy powder coated finish, Stainless Steel for contact parts

Type
Francis Turbine Test Rig

Usage
Hydraulic and fluid mechanics lab experiments, performance and efficiency measurement

Display Type
Digital flow, pressure, and RPM meters

Dimension (L*W*H)
1700 x 950 x 1200 mm

Weight
Approx. 250 kg

Nozzle Type
Adjustable guide vanes

Turbine Runner Material
Stainless Steel/Brass

Water Circulation System
Closed loop

Speed Range
800-1500 RPM

Shaft Power Measurement
By dynamometer, direct reading

Discharge Tank Capacity
200 liters

Pump Type
Centrifugal pump, 2 HP

Flow Measurement
Rotameter / Electromagnetic flow meter

Test Capability
Determination of efficiency, study of performance curves, investigation of input/output power

Installation Requirement
Levelled floor, single-phase/three-phase power, water supply

Drive System
Coupled with prime mover (induction motor/AC motor)

Data Acquisition
Optional with computer interface

Safety Feature
Overload and dry run protection

Francis Turbine Test Rig Trade Information

Minimum Order Quantity
1 Piece

Payment Terms
Cheque, Telegraphic Transfer (T/T)

Sample Available
Yes

Main Domestic Market
All India

Certifications
AS ISO 9001:2008, ISO 14001:2004 and OHSAS 18001:2007 CO.

About Francis Turbine Test Rig

Francis Turbine Test Rig

We are counted among the most prominent manufacturers, traders and exporters of premium quality Francis Turbine Test Rig. Our professionals manufacture this apparatus in compliance with the industry laid parameters, using good quality raw materials. This apparatus undergoes several stages of quality checks to ensure of best quality. Appreciated for sturdy construction, optimum water circulation and cost-effectiveness, this apparatus is highly demanded around the globe.

Description :

Francis Turbine is a reaction turbine, which was developed by an English born American Engineer Sir J. B. Francis.
The water enters the turbine through the outer periphery of the runner in the radial direction and leaves the runner in axial direction and hence it is called a mixed flow turbine.
As the water flows to the runner, a part of pressure energy goes on changing into kinetic energy.
Thus the water through the runner is under pressure.
The runner is completely enclosed in an air tight casing and the casing & runner is always full of water.
The present set-up consists of a runner. The water is fed to the turbine by means of Centrifugal Pump, radially to the runner.
The runner is directly mounted on one end of a central SS shaft and other end is connected to a brake arrangement.
The circular window of the turbine casing is provided with a transparent acrylic sheet for observation of flow on to the runner.
This runner assembly is supported by thick cast iron pedestal.Load is applied to the turbine with the help of brake arrangement so that the efficiency of the turbine can be calculated.
A draught tube is fitted on the outlet of the turbine. The set-up is complete with guide mechanism. Pressure and Vacuum gauges are fitted at the inlet and outlet of the turbine to measure the total supply head on the turbine.

Experimentation

To study the operation of a Francis Turbine.
To determine the Output Power of Francis Turbine.
To determine the Turbine Efficiency

Utilities required

Water Supply and Drain.
Electricity 5 kW, 440V AC, Three Phase.
Floor Area 2 x 1 m.

Technical Specifications

Output Power: 1 KW.
Discharge: 1000 LPM (Approx.).
Supply Head: 10 m (Approx.).
Speed: 1000 RPM (Approx.).
Runner: Having Curved Vanes.
Dynamometer: Rope Brake type.
Sump Tank: Capacity 200 Ltrs.
Water Circulation: Centrifugal Pump, Standard Make, Capacity 5 HP Three Phase.
Discharge Measurement: Pitot Tube with Manometer.

Precision Performance Analysis

The Francis Turbine Test Rig provides highly accurate measurements (1% on major parameters) for efficiency and performance studies. It incorporates direct input/output assessment via water or rope brake dynamometer, allowing students and researchers to precisely analyze hydraulic turbine behavior under variable conditions.

Advanced Safety Features

Operator safety is ensured with integrated overload and dry run protection. The rigs robust frame, protected electrical components, and epoxy-powder coating enhance durability, making it suitable for long-term, frequent use in laboratory settings.

FAQs of Francis Turbine Test Rig:

Q: How is flow measured in the Francis Turbine Test Rig?

A: Flow is measured using either a rotameter or an electromagnetic flow meter, ensuring precise monitoring of water discharge within a measurement range of 0200 liters per minute.

Q: What installation requirements are needed for setting up the Francis Turbine Test Rig?

A: A levelled floor, single-phase or three-phase power supply (220V/440V AC), and an adequate water source are necessary to install and operate the test rig effectively.

Q: When should the overload and dry run protection features be used?

A: These safety features automatically activate during abnormal load or insufficient water conditions, preventing equipment damage and ensuring operator protection during experimentation.

Q: Where is the Francis Turbine Test Rig typically used?

A: This rig is primarily used in hydraulic and fluid mechanics laboratories at academic institutions and engineering training centers across India for practical performance and efficiency measurement experiments.

Q: What benefits does the computer interface offer for data acquisition?

A: The optional computer interface enables automated data logging and analysis, helping users generate detailed performance curves and streamline experiment documentation for research and instructional purposes.

Q: How is shaft power measured in the test rig?

A: Shaft power is determined directly using an integrated dynamometer, which provides real-time, precise readings of the turbines output power during testing.

Q: What is the process for conducting efficiency tests on the Francis Turbine Test Rig?

A: Begin by adjusting the guide vanes to set operating conditions, measure input/output parameters using built-in digital meters, and collect discharge, pressure, and RPM data. Calculate efficiency using the measured values, either manually or with data acquisition software.

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