About Fluidized Bed Dryer
Fluidized Bed Dryer
Fluidised Bed Characteristics:
We are leading manufacturer and exporter of a wide range of Fluidized Bed Dryer. The Salt is fluidized, each particle meets the hot air, discharges moisture, gets dry and at the same time travels forward without any mechanical push. We have proven-technology for designing dryers of any capacity. In this state, the solids behave like a free flowing boiling liquid. Clients can avail this products as per there requirements.
Scope of Experimentations:
- To study fluidization characteristics.
- To study relationship between velocity of fluid and pressure drop per unit length.
Utilities Required:
- Electricity : 500 watts, 220 V, 1 Phase.
- Floor Area : 0.75 m x 0.75 m.
Technical Details:
- Column : Material Borosilicate Glass.
- Packing : Glass Beads.
- Water tank : Material Stainless Steel, Capacity 30 Ltrs.
- Water Circulation : FHP Pump, Crompton/Sharp make.
- Flow Measurement : Rotameter for water.
- Pr. Drop Measurement : Manometer.
- The whole set-up is well designed and arranged in a good quality painted structure.
Superior Drying Efficiency for Critical ApplicationsDesigned for high-demand environments like pharmaceuticals, chemicals, and food processing, the Fluidized Bed Dryer achieves up to 99% moisture removal. Its even air distribution, controlled temperature up to 200C, and advanced filtration deliver uniform drying while safeguarding product purity. The multi-stage exhaust system and robust construction support both stringent hygiene and operator safety requirements.
Versatile Loading, Operation, and DischargeThis dryer accommodates both manual and pneumatic material loading, enabling flexibility for different batch sizes and operator preferences. The bottom discharge system utilizes a tilting mechanism, making product removal efficient and safe. The easy-to-clean, detachable stainless steel product container further simplifies batch changeovers and maintenance procedures.
Advanced Control and Safety SystemsEngineered with either PLC or microprocessor-based control panels, the Fluidized Bed Dryer allows precise regulation of drying parameters, ensuring temperature accuracy within 1C. Key safety features include overheat protection, emergency stop functions, and interlocks, which collectively reduce risk and enhance operational confidence for users handling delicate or valuable materials.
FAQs of Fluidized Bed Dryer:
Q: How does the Fluidized Bed Dryer achieve uniform and efficient drying?
A: The Fluidized Bed Dryer utilizes evenly distributed airflow through a perforated plate, enabling consistent suspension and drying of material particles. Combined with a powerful blower (4003000 CFM) and precise temperature control (up to 200C), this design results in uniform drying and up to 99% moisture removal efficiency.
Q: What industries typically use this type of dryer, and what are its main benefits?
A: This equipment is commonly used in the pharmaceutical, chemical, and food industries. Its main benefits include high drying efficiency, uniform moisture removal, energy efficiency, easy cleaning, and reliable protection features such as HEPA filtration and advanced safety interlocks.
Q: When should a manufacturer choose manual versus pneumatic material loading?
A: Manual loading is suitable for smaller batches or when automation is not a priority, offering straightforward operation and lower initial investment. Pneumatic loading is advantageous for larger batches or when handling hazardous materials, as it streamlines operations and minimizes operator exposure.
Q: Where can this fluidized bed dryer be installed, and are there skid-mounted options?
A: The dryer is designed for floor-mounted installation, suitable for production and processing facilities. For added convenience and mobility, a skid-type mounting option is also available, facilitating relocation and integration into existing workflows.
Q: What process controls and safety features are incorporated in this dryer?
A: Operators can select between PLC or microprocessor-based control panels for accurate digital or analog temperature regulation, ensuring batch consistency. Safety features include overheat protection, emergency stop, and interlocks to minimize hazards during operation.
Q: How does the filtration and exhaust system maintain product integrity and environmental safety?
A: Product air passes through HEPA or bag filters and undergoes multi-stage filtration in the exhaust blower, capturing particulates and ensuring emissions meet regulatory standards. This protects both product integrity and workplace air quality.