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CHEMICAL REACTOR SERVICE UNIT APPARATUS

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MOQ : 1 Piece

CHEMICAL REACTOR SERVICE UNIT APPARATUS Specification

Application
Engineering Testing Equipment

Mounting Type
Bench-top/Laboratory

Interface Type
Terminals/Digital Control

Port Size
Inlet/Outlet: 1/4 BSP

Accuracy
Temperature 0.5C, pH 0.1

Temperature
Ambient to 150C

Hardness
Reactor vessel: Borosilicate Glass (high chemical resistance)

Specimen Size
Reactor volume: 2 Liters

Gas Pressure
Up to 3 bar

Usage
Engineering Testing Equipment

Number of Specimens
1 per test

Display Type
LED/Digital Display

Features
Double Jacketed Reactor, Overhead Stirrer, Heating Mantle, Digital Display, Sampling Port

Max Height
600 mm (overall assembled)

Humidity
Up to 90% RH (non-condensing)

Automation Grade
Semi-Automatic

Product Type
CHEMICAL REACTOR SERVICE UNIT APPARATUS

Resolution
Temperature 0.1C

Measuring Range
pH: 0-14, Temperature: 0-150C

Test Range
Up to 2 L Capacity

Frequency
50 Hz

Operating Voltage
230V AC

Power Supply
230V AC, 50 Hz

Response Time
<2 seconds (Temperature)

Capacity
2 Liters (working)

Machine Weight
Approximately 40 kg

Test Speed
Variable, up to 100 rpm agitation

Test Width
Glass Reactor Diameter: 150 mm

Test Stroke
Adjustment up to 200 mm

Control Mode
Digital/Manual

CHEMICAL REACTOR SERVICE UNIT APPARATUS Trade Information

Minimum Order Quantity
1 Piece

Packaging Details
Carton Box, Export Quality also Available

Main Export Market(s)
Asia, Middle East, Africa

Main Domestic Market
All India

Certifications
ISO 9001, 14001, CE

About CHEMICAL REACTOR SERVICE UNIT APPARATUS

Specification:

CHEMICAL REACTOR SERVICE UNIT APPARATUS

Description

This set-up is designed to conductexperiments on different types of chemical reactors on the same service unit.Different types of reactors i.e. continuously Stirred Tank Reactor (CSTR), PlugFlow Tubular Reactor (Coiled Tube Type) and Batch Reactor (which will besupplied on extra cost) as separate units can be installed on the service unitindividually one at a time for conducting experiments.

Basically, this range of small-scalechemical reactors represents the most common types of chemical reactor found inindustry. The reactors use the saponification reaction between ethyl acetateand sodium hydroxide.

This provides a well-understood andsafe reaction for the students to investigate the different reactor types. Eachreactor, mounted on a base plate can be attached to the service unit. Theappropriate services such as feed circulation, instrumentation for andtemperature measurement are connected to the reactor, and it then becomesoperational. This service unit comprises feed tanks, rotameters for flowmeasurement of reactant etc. Compressed air is used for feed circulation.

These all things are mounted on acompact and well-designed base for bench mounting. This is self-contained benchtop service unit to accommodate the reactors, one at a time, for conductingexperiments on the same unit.

Utilities Required

Electricity Supply: Single Phase, 220V AC, 50 Hz, 5-15 Amp combined socket with earth connection. Earth voltageshould be less than 5 volts.

Compressed Air Supply: 2 CFM@1 bar

Water Supply.

Floor Drain.

Floor Area: 2.0 m x 1.0 m

Instruments, Laboratory Glassware andChemicals required for analysis as per the system adopted.

Technical Details

Feed Tanks: 2Nos. (One each for each reactant)

Material: Stainless Steel

Capacity: 5 Ltrs. Each.

Feed Circulation: By compressed air

Temperature Controller: PID Controller, 0-199.9C

Heater: Nichrome wire Heater.

Hot water Circulator: With water tank and pump tocirculate water.

Temperature Sensor: RTD PT-100 Type.

Piping: Stainless steel & PU pipe.

Control panel comprises of: With Standard make on/off switch,Mains Indicator etc.

An ENGLISH instruction manualconsisting of experimental procedures, block diagram etc. will be providedalong with the Apparatus.

The whole set-up is well designed andarranged on a rigid structure painted with industrial PU Paint

Enhanced Control and Safety

The apparatus incorporates advanced safety features like over-temperature and over-pressure protection, ensuring secure operation during experiments. Its digital control panel enables precise regulation of agitation speed and temperature, accompanied by an LED display for real-time monitoring. Ideal for research and educational laboratories, it ensures that both novice and expert users can conduct chemical reactions efficiently and safely.

Real-time Observation and Sampling

Visual observation is facilitated by the borosilicate glass reactor and strategically placed sight glass, allowing operators to closely monitor reaction progress. With a dedicated sampling port, liquid samples can be safely extracted at any stage, making it invaluable for kinetic studies, quality control, and process optimization during batch operations.

Flexible Laboratory Integration

Engineered for bench-top and laboratory use, the compact design allows easy installation. The double-jacketed reactor supports efficient heating and cooling cycles, adaptable to varying test conditions. Four lid ports offer versatility for sensor placement, reagent dosing, and in-situ sampling, ensuring compatibility with a multitude of laboratory protocols.

FAQs of CHEMICAL REACTOR SERVICE UNIT APPARATUS:

Q: How does the Chemical Reactor Service Unit Apparatus ensure user safety during operation?

A: This apparatus is equipped with over-temperature and over-pressure protection features, which automatically intervene to prevent unsafe operating conditions. The borosilicate glass construction and robust stainless steel frame further enhance safety by offering high chemical and mechanical resistance.

Q: What processes can be performed with the provided overhead agitator and heating mantle?

A: The overhead agitator, paired with a 500W heating mantle, allows for thorough mixing and controlled heating of reaction mixtures. This setup is suitable for batch chemical reactions, synthesis, crystallizations, or any process that requires precise thermal and mechanical control in a laboratory setting.

Q: When is it appropriate to use the sampling port during a reaction?

A: The sampling port is designed for use throughout the reaction process, permitting safe extraction of liquid samples at any point for analysis. This is particularly useful for monitoring reaction progress, performing quality control, or conducting intermediate measurements without interrupting the process.

Q: Where should this unit be installed for optimal performance and safety?

A: This unit is intended for bench-top installation in indoor laboratory environments. It should be placed on a stable, level surface with access to a 230V AC power supply and provisions for water cooling, ensuring both operator safety and apparatus longevity.

Q: What are the benefits of the borosilicate glass and stainless steel construction?

A: Borosilicate glass provides excellent chemical resistance and clarity for observation, while the stainless steel frame and stirrer offer strength and durability. This combination ensures a long-lasting apparatus suitable for frequent use with various corrosive chemicals.

Q: How is the temperature and agitation speed controlled and monitored?

A: The integrated digital control panel allows users to set precise temperature (up to 150C) and agitation speed (up to 100 rpm). Readings are displayed in real-time on an LED interface, with high measurement accuracy for both temperature and pH, enabling consistent experiment reproducibility.

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