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Batch Crystallizer

Price 500.0 INR/ Unit

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MOQ : 1 Unit

Batch Crystallizer Specification

Voltage
220V 440V Volt (v)

Measurement Range
Varies by sensor, standard: -10 C to 200 C

Model No

Frequency
50 Hz Hertz (HZ)

Power Source
Electric

Automation Grade
Semi-Automatic / Manual

Accuracy
1 C (Temperature Control) C

Feature
Corrosion Resistant, GMP compliant, Efficient Mixing, Leak-proof Design

Warranty
1 Year

Capacity
100 to 5000 L (customizable) Ltr

Core Components
Crystallization Vessel, Agitator, Motor, Drive Unit, Cooling/Heating Jacket

Temperature Range
Up to 200 C Celsius (oC)

Equipment Materials
Stainless Steel 304 / 316, Mild Steel (optional coatings)

Type
Batch Crystallizer

Usage
Industrial & Laboratory Crystallization

Display Type
Analog / Digital (optional)

Dimension (L*W*H)
Tailor-made (standard example: 2100 mm x 900 mm x 1400 mm) Millimeter (mm)

Weight
As per design, typically 350 2000 kg Kilograms (kg)

Motor Power
15 HP (depending on vessel size)

Insulation
Mineral wool or polyurethane (optional)

Agitator Speed
Variable, 20 to 180 rpm

Jacket Pressure Rating
Up to 3 bar

Process Control
PID temperature controller (optional)

Cleaning System
SIP/CIP compatible (optional)

Surface Finish
Mirror / Matte / Customized

Inlet/Outlet Connections
Tri-clamp, Flanged, or as per client requirements

Vessel Shape
Cylindrical with conical/flat bottom

Batch Crystallizer Trade Information

Minimum Order Quantity
1 Unit

Payment Terms
Cash Against Delivery (CAD), Cash on Delivery (COD), Cash Advance (CA), Cash in Advance (CID), Cheque, Days after Acceptance (DA), Delivery Point (DP), Letter of Credit at Sight (Sight L/C), Telegraphic Transfer (T/T), Letter of Credit (L/C)

Delivery Time
2 Week

Sample Available
Yes

Sample Policy
If order is confirmed we will reimburse the sample cost

Main Export Market(s)
Australia, Asia, Central America, North America, South America, Eastern Europe, Western Europe, Middle East, Africa

Main Domestic Market
All India, South India, Central India, North India, East India

Certifications
AS ISO 9001:2008, ISO 14001:2004 and OHSAS 18001:2007 CO.

About Batch Crystallizer

Batch Crystallizer

DESCRIPTION :

Crystallization is the formation of solid particles within a homogeneous phase of saturated liquid. Its wide use has a two-fold basis, a crystal formed from an impure solution is itself pure and crystallization affords a practical method of separating w. This operation involves both heat and mass transfer. Cooling type agitated batch crystallizer set up consists of an open jacketed stirred vessel provided with water heating & cooling arrangement. The feed is prepared in the crystallizer itself with hot water and stirrer. The hot saturated solution in the crystallizer is then cooled by circulation of cooling water and crystals are formed.

EXPERIMENTATION:

To study the performance of a Batch Crystallizer.
To determine the crystal yield and the efficiency of crystallizer.

UTILITIES REQUIRED :

Water Supply.
Drain.
Electricity Supply : 1 Phase, 220 V AC, 1.5 kW.
Required Chemicals.

TECHNICAL DETAILS :

Crystallizer (Jacketed Type): Material Stainless Steel , Cap. 2 Ltrs. with conical bottom
Stirrer : FHP, Variable Speed.
Heater : Nichrome wire heater
Cooling Water Tank : Material Stainless Steel , Capacity 30 litre fitted with Pump.
Flow measurement : Rotameter for cooling water.
Pump : FHP.
Receiving Tank : Material Stainless Steel , Capacity 2 litre with SS sieve
Temp. Sensors : RTD PT-100 type
Control panel comprises of Digital Temp. Indicator : 0-199.90 C with multi-channel switch and Standard make on/off switch, Mains Indicator etc.
Instruction Manual : An ENGLISH instruction manual will be provided along
with the Apparatus
The whole set-up is well designed and arranged in a good quality painted structure.

Precision Control for Crystallization

The Batch Crystallizer ensures reliable temperature accuracy to 1C, vital for consistent crystal formation. Optional PID control and variable agitator speeds support exact process tuning, maximizing product quality and yield.

Versatile Design and Customization

With capacity options from 100 to 5000 liters and tailor-made dimensions, this crystallizer adapts to specific workflow requirements. Choose mirror or matte surface finishes, preferred insulation method, and configure inlet/outlet connections to suit your facility.

Compliance and Safety Features

Constructed from certified stainless steel (304/316) or coated mild steel, the vessel is GMP compliant and corrosion resistant. Designed for leak-proof operation, it supports SIP/CIP cleaning systems and integrates seamlessly into electric-powered setups for both industrial and laboratory environments.

FAQs of Batch Crystallizer:

Q: How does the Batch Crystallizer manage precise temperature control during crystallization?

A: The Batch Crystallizer utilizes a PID temperature controller (optional), allowing accurate regulation within 1C across a temperature range up to 200C. The cooling/heating jacket, rated up to 3 bar, ensures uniform thermal distribution for optimal crystal growth.

Q: What are the available vessel capacities and customization options for this crystallizer?

A: Capacities range from 100 to 5000 liters. Dimensions, surface finish (mirror, matte, or customized), inlet/outlet connections (tri-clamp, flanged, or customized), and insulation type (mineral wool or polyurethane) are selectable to fit process and space requirements.

Q: When is a Batch Crystallizer suitable for use in crystallization processes?

A: Batch Crystallizers are ideal for controlled crystallization in both industrial and laboratory settings, especially when varying batch sizes, flexibility in process parameters, and high standards for mixing and temperature accuracy are required.

Q: Where can the Batch Crystallizer be installed and what power specifications are required?

A: This equipment is designed for installation in laboratories and industrial facilities. It operates with electric power ranging from 220V to 440V, 50 Hz, and motor power between 1 and 5 HP, depending on vessel size.

Q: What cleaning systems are compatible with this crystallizer?

A: SIP (Sterilization-In-Place) and CIP (Clean-In-Place) cleaning systems are available as optional features, facilitating thorough and efficient cleaning without disassembly and maintaining GMP compliance.

Q: How does the crystallizers design ensure process efficiency and leak prevention?

A: The vessel features a leak-proof design and is constructed from corrosion-resistant materials, maintaining integrity during operation. Efficient mixing via a variable-speed agitator ensures uniform distribution of solute, enhancing overall crystallization efficiency.

Q: What are the core benefits of using this Batch Crystallizer in production?

A: Users benefit from customizable process control, robust GMP-compliant construction, efficient mixing, reliable safety standards, and versatility for both laboratory scale research and industrial batch production.

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