About SIGMA BLADE MIXER
SIGMA BLADE MIXER
ETP-203: Used for mixing of highly viscous mass, sticky and dough like products, Mixing of pastes, rubber, and heavy plastic masses,
Application & Process:
The Sigma Mixer is used for mixing and kneading for mixing, kneading of highly viscous mass, sticky and dough like products, Mixing of pastes, rubber, and heavy plastic masses, applications in Food, Rubber, Pharmaceutical, Chemical and agro industries, Dry powder to wet phase mixing. This mixer is most suitable for highly viscous material and dough like masses.
Efficient High-Viscosity MixingDesigned to process thick, viscous materials, the SIGMA BLADE MIXER utilizes twin Z-type blades for superior mixing action. Its direct coupled or belt-driven system ensures optimal energy transfer and consistency, while the adjustable speed setting accommodates a variety of applications. Built to withstand heavy-duty performance, this mixer is an integral asset for industries requiring efficient blending of challenging materials.
Versatile Design and CustomizationWith available capacities ranging from 50 to 1000 litres and customizable dimensions, this mixer caters to both small and large scale operations. The bowl can be jacketed to allow for controlled heating or cooling, making the unit suitable for temperature-sensitive mixing tasks. Available color, finish, and power options further adapt the mixer to specific operational or branding requirements.
Integrated Safety and ControlsSafety is paramount with the SIGMA BLADE MIXER. Features like overload protection and emergency stop mechanisms deliver peace of mind during use, while an advanced control panel equipped with starter and safety devices allows for efficient, secure, and semi-automatic or manual operation. The mixer is built to comply with rigorous industrial safety standards.
FAQs of SIGMA BLADE MIXER:
Q: How does the twin sigma (Z-type) blade enhance the mixing process?
A: The twin sigma (Z-type) blades create a high-shear environment, efficiently blending and kneading high-viscosity materials such as doughs, rubbers, or adhesives, ensuring homogeneous mixing in shorter durations.
Q: What discharge methods are available and when should each be used?
A: The mixer offers tilting, bottom discharge, or valve type options. Tilting is best for quick batch removal; bottom discharge is suitable for viscous or sticky substances; and valve type enables controlled, incremental product release.
Q: Where can the SIGMA BLADE MIXER be used most effectively?
A: It is ideal for industries such as food, chemicals, rubber, adhesives, plastics, pharmaceuticals, soap, and ink, where thorough mixing of high-viscosity ingredients is essential for product quality.
Q: What are the benefits of a jacketed bowl feature?
A: The jacketed bowl allows for heating or cooling during mixing, making it possible to maintain product integrity, assist in reaction processes, or prevent undesired thermal effects during operation.
Q: How do the safety features contribute to the operation process?
A: Overload protection and emergency stop mechanisms help safeguard operators and equipment by detecting abnormal loads and enabling immediate shutdown during emergencies, ensuring both process reliability and workplace safety.
Q: What customization options are available for this mixer?
A: The SIGMA BLADE MIXER can be tailored in terms of bowl capacity (50-1000 litres), dimensions, material (stainless or mild steel), finish, power supply, and motor brand, making it adaptable to unique production requirements.