Rotary Kiln Incinerator

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Rotary Kiln Incinerator Specification

Core Components
Kiln shell, Burner, Drive Assembly, Control Panel, Refractory lining

Model No

Measurement Range
Solid & Liquid Waste

Frequency
50 Hz Hertz (HZ)

Automation Grade
Semi-Automatic / Automatic

Feature
Continuous operation, Robust construction, High thermal efficiency

Voltage
380-440 V Volt (v)

Temperature Range
850 C to 1450 C Celsius (oC)

Accuracy
2 C %

Capacity
50 Kg to 2 Tons per batch Ton

Power Source
Electric / Diesel / Gas

Equipment Materials
Mild Steel & Stainless Steel

Type
Rotary Kiln Incinerator

Usage
Industrial Waste Incineration

Display Type
Digital / Manual

Dimension (L*W*H)
Customized as per requirement Millimeter (mm)

Weight
3500 Kg Kilograms (kg)

About Rotary Kiln Incinerator

Rotary Kiln Incinerator

Specifications of Rotary Kiln Incinerator

Rotary Kiln (Rotataing Cylinder)
Combustion efficiency is at least 99%.
Combustion Chamber
Temperature of primary chamber is minimum of 800C to 1500C and the secondary

chamber is minimum 1200C to 1900C..

The secondary chamber gas residence time at least two seconds.

Capacity: 500/1000/1500/2000 Kg/Hr.

Air Pollution control device
Wastes to be incinerated are not chemically treated with any chlorinated disinfectants.
Ash from incineration of waste is disposed of at common hazardous waste treatment and disposal facility. However, it may be disposed of in municipal landfill, if the toxic metals in incineration ash are within the regulatory quantities.

Power Requirement: Diesel, LPG/N-Gas, Electrical

Advanced Control and Safety Features

This Rotary Kiln Incinerator integrates PLC/SCADA-based control systems for efficient real-time monitoring and management. Safety mechanisms include over-temperature protection and emergency shutdown, ensuring reliable operation in diverse industrial environments. The digital/manual display options enhance usability, offering precise data on temperature and operating conditions for secure management.

Efficient Waste Handling and Disposal

Designed for maximum flexibility, the incinerator supports both manual and mechanical ash discharge, with batch or continuous feed systems. Loading doors can be hydraulic or manual, which facilitates safe and efficient material input. Its customizable capacity and dimensions make it suitable for industrial waste streams with varying volumes and compositions.

Environmental Compliance and Energy Optimization

The unit complies with local and international emission standards, ensuring safe disposal of hazardous material while minimizing environmental impact. Optional heat recovery systems improve energy efficiency, and air or water cooling systems can be included as required. The chimneys 12-meter standard height aids in optimal exhaust dispersion, further contributing to regulatory compliance.

FAQs of Rotary Kiln Incinerator:

Q: How does the Rotary Kiln Incinerator process industrial waste?

A: The incinerator utilizes a rotary horizontal cylindrical chamber with oil or gas-fired burners to thermally treat solid and liquid industrial waste. Waste is fed in either batch or continuous modes, retained for 30 to 90 minutes at temperatures from 850C to 1450C, ensuring thorough decomposition and safe disposal of hazardous substances.

Q: What are the benefits of the PLC/SCADA control system used in this incinerator?

A: The PLC/SCADA control system offers precise process management, real-time monitoring, and automatic regulation of temperature and operation. It enhances operational safety, reduces manual intervention, and helps ensure consistent performance, meeting stringent emission and operational standards.

Q: When is manual versus mechanical ash discharge recommended?

A: Manual ash discharge is suitable for smaller batch operations or facilities with limited automation requirements. Mechanical ash discharge is preferred for continuous feed systems or high-volume industrial applications, as it streamlines the process and increases operational efficiency.

Q: Where can the Rotary Kiln Incinerator be installed?

A: This incinerator can be installed at industrial sites such as biomedical waste facilities, municipal waste treatment centers, chemical plants, or hazardous waste management locations. Its installation time ranges from 20 to 30 days, with customizable dimensions to meet specific site needs.

Q: What fuels can be used with the burner system?

A: The incinerator features oil or gas-fired burners, allowing for flexible fuel choice based on site availability, cost, and operational preferences. Fuel consumption varies from 5 to 28 liters per hour depending on processing capacity and waste type.

Q: How does the incinerator meet emission standards?

A: The design complies with both local and international emission norms by optimizing combustion conditions, using refractory linings, and incorporating a 12-meter chimney for effective exhaust dispersion. Optional heat recovery and cooling systems further mitigate environmental impact.

Q: What are the key advantages of using a Rotary Kiln Incinerator for industrial waste?

A: Key advantages include continuous and robust operation, high thermal efficiency, customizable capacity, advanced safety features, and compliance with strict emission standards. Its flexible configuration makes it ideal for a wide range of industrial waste incineration needs.

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