Induction Coil

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Induction Coil Specification

Features
High efficiency, durable insulation, customizable shapes and sizes, rapid heating capability

Shape
Concentric spiral (custom shapes available as per application)

Temperature Resistance
Up to 1000C

Control Type
External Induction Power Controller

Accuracy
Precision heating control based on induction system

Power Supply
Electric

Heating Capacity
Depends on coil design and power input; suitable for high-frequency induction heating

Type
Induction Coil

Dimension (L*W*H)
Standard sizes available, customizable as per requirement

Equipment Type
Induction Heating Component

Equipment Materials
Copper, High-grade Insulation Materials

Power
Varies by Model; Typical range 1 kW to 25 kW

Voltage
220-415V, AC

Material
Copper

Application
Heating, Melting, Brazing, Hardening, Annealing in Industrial Induction Machines

Induction Coil Trade Information

Payment Terms
Cash Advance (CA), Cash in Advance (CID), Cheque, Telegraphic Transfer (T/T), Letter of Credit (L/C)

Sample Available
Yes

Sample Policy
Sample costs shipping and taxes has to be paid by the buyer

Packaging Details
carton box, export quality also available

Main Export Market(s)
Eastern Europe, Western Europe, Middle East, Asia, Africa

Main Domestic Market
All India

Certifications
ISO 9001, 14001 ,CE

About Induction Coil

Induction Coil

Specification of Induction Coil:

Induction coil are wound with highly insulated copper wire impregnated with parrafin wax. The spark suppression capacitor is housed in the base. A pair of pointer electrodes with insulated handles for adjustment of the spark gap is provided for the proper functioning of the Induction Coil. The primaries are wound with thicker copper enameled covered wire on letherite pipe in two layers. The secondary coils wire on letherite pipe in two layers. The secondary Coils are divided in two parts and are given heavy insulation. Each layers is wound in a cover of butter paper and are completing the winding, the entire is dipped into hot wax to seal each layer against moisture effect. The Coils are housed in a teakwood base, voltage tested condensers are fitted inside the wooden polished base. Handles to get the spark are fitted on it and make or make on break points are silver. One point is adjustable to get any cycle. On /off reversing switch commutator working on 6 to 12 DC.

Robust Construction for Challenging Environments

This induction coil is manufactured using high-grade copper and insulation materials, ensuring resilience and optimal performance in demanding industrial or laboratory settings. Its H Class insulation and copper finish not only provide durability but also facilitate efficient energy transfer and temperature resistance up to 1000C.

Versatile Cooling and Mounting Options

Choose between water-cooled or air-cooled designs based on your application needs. The coil can be directly mounted or fitted with custom fixtures, offering flexibility for various industrial setups and machinery requirements. Custom shapes and sizes are available by request to match specialized uses.

Precision and Customization

With a broad frequency range and adjustable power supply (1 kW25 kW), this induction coil delivers accurate heating control. Its design supports precision heating for applications such as brazing, annealing, and hardening, while customizable dimensions and shapes accommodate unique operational demands.

FAQs of Induction Coil:

Q: How does the induction coil handle high-frequency heating for industrial processes?

A: The induction coil is engineered to operate at frequencies from 5 kHz to 500 kHz, enabling rapid and uniform heating of metals. Its high-grade copper construction and H Class insulation allow safe and efficient temperature rise up to 1000C, making it ideal for melting, brazing, and hardening.

Q: What are the cooling options for the induction coil and how do I choose?

A: The coil can be either water-cooled or air-cooled. Water cooling is recommended for applications requiring long operational periods or higher power inputs (up to 25 kW) to maximize efficiency and lifespan. Air cooling suits lower power or intermittent use, offering easier installation.

Q: When should custom mounting or coil shapes be considered?

A: Custom mounting fixtures and coil shapes are suggested when working with non-standard machinery, unique heating tasks, or restricted installation spaces. This ensures optimum thermal and electrical performance for specialized industrial or laboratory requirements.

Q: Where is this induction coil typically used?

A: Its robust design makes it suitable for a wide range of environments, primarily industrial workshops, research laboratories, and manufacturing units engaged in metal heating, annealing, hardening, and related induction processes.

Q: Can the induction coil be integrated with different induction heating systems?

A: Yes, the coil supports both single-phase and three-phase AC (220415V), making it compatible with most induction heating machines. Its external induction power controller allows precision heating adjustments based on process requirements.

Q: What are the main benefits of using this induction coil in industrial applications?

A: Benefit highlights include rapid heating capability, high efficiency, resilience to extreme temperatures (up to 1000C), durable insulation, and adaptability to various shapes, mounting, and cooling requirements, resulting in prolonged service life.

Q: What is involved in the installation process for the induction coil?

A: Installation may involve direct mounting or use of custom fixtures; water or air cooling systems need to be connected appropriately. Electrical specifications must match the induction machines controller. Expert setup ensures optimal performance, accuracy, and safety in operation.

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