About Furnace Muffle
FURNACE MUFFLE
Double walled construction of thick PCRC sheet. Outside finished in shoving enamel and gap insulated with ceramic wool. Heating elements of kantha A-1 wire fitted with high quality energy regulator, pyrometer, thermocouple, silver thermal fuse, main lead with power plug to work on 220V AC 50Hzsingle phase.
- Capacity 5.3L
- Temp. Rang 100°c-1100°c
- Display LED :Actual Vs set point ( in 0c or 0F)
- Interior dim.(D*W*H) (22.9*15.2*15.2)cm
- Ext. dim.(L*W*H) (53.3*43.1*54.6)cm
- Shipping weight 50kg
- Electrical requirement 120 volt,50/60Hz,1800W
Advanced Temperature Control for Reliable ExperimentationEquipped with a sophisticated PID digital controller, our muffle furnace ensures precise temperature regulation from ambient to 1200C. This accuracy supports repeatable results and programed or manual operations on select models, catering to dynamic laboratory requirements for thermal processes such as ashing, sintering, or heat treatment.
Superior Build and Efficient Safety FeaturesConstructed using durable refractory ceramic or mullite chambers paired with Kanthal A1 heating elements, the furnace delivers longevity and energy efficiency. The exterior comprises mild steel (MS) with a powder-coated finish, while a door limit switch ensures the power is immediately cut off when opened, maximizing operational safety during use.
Versatile and Energy Efficient PerformanceWith a heating rate of 710C per minute and power consumption between 1.5 kW to 5 kW, our muffle furnace is tailored for energy efficiency. Its double-walled and ceramic fiber insulation design significantly reduces heat loss, keeping operational costs lower while achieving high throughput in a variety of laboratory applications across India and beyond.
FAQs of Furnace Muffle:
Q: How does the PID digital controller enhance temperature accuracy in the muffle furnace?
A: The advanced PID digital controller regulates furnace temperature with exceptional accuracy (1C), ensuring stable and precise thermal processing for ashing, sintering, and other laboratory applications. Some models also offer an analog option for straightforward operation.
Q: What materials are used in the chamber and heating elements, and how do they benefit performance?
A: The chamber is constructed from high-quality refractory ceramic or mullite, while the heating elements use Kanthal A1 or similar alloys. These materials offer outstanding heat resistance and durability, enabling consistent and efficient operation at temperatures up to 1150C.
Q: When is it appropriate to use this laboratory muffle furnace?
A: This furnace is ideal for procedures requiring high temperatures, such as ashing, calcination, sintering, and heat treatment of laboratory samples. It supports both manual and programmed operations for maximum flexibility.
Q: Where can the muffle furnace be installed, and how is safety ensured during use?
A: The furnace is designed for laboratory environments and is equipped with features like ceramic fiber door gaskets and a door limit switch that cuts off power when the door is open, enhancing user safety. Its compact, powder-coated exterior and air-cooled design allow placement in various laboratory settings.
Q: What is the process for setting or programming the operational modes?
A: Operational modes are accessible through the PID digital controller. Users can manually set the temperature and duration, or select program sequences on models equipped with programmable logic, enabling automated thermal cycles for advanced laboratory work.
Q: How does the natural air cooling and insulation design contribute to energy efficiency?
A: The natural air cooling system eliminates the need for external cooling devices, while ceramic fiber insulation and a double-walled structure minimize heat loss, significantly improving energy efficiency while maintaining steady high temperatures during extended operation.
Q: What are the benefits of using this muffle furnace for laboratory and industrial applications?
A: Key benefits include fast and uniform heating rates, energy efficiency, precise temperature control, robust safety features, and a range of chamber sizes. These features make it suitable for various thermal processing tasks in laboratories, research centers, and industrial settings across India.