About Dropwise & Filmwise Condensation Apparatus
Dropwise & Filmwise Condensation Apparatus:-
Description:
Condensation is a phase change heat transfer process occurring in many industrial applications, such as in steam power plants, refrigeration plants etc.Thus this is one of the important heat transfer process as present in mechanical and chemical engineering applications.The condensation of vapour on a surface is of two types: 1. Drop wise Condensation, 2. Film wise Condensation.This setup is designed for determining heat transfer co-efficient of two types of condensation and for visualization of these processes.It consists of a vertical frame. Condensation tubes are fitted inside compact glass cylinder.Steam generator is fitted at the backside of the cylinder. Steam comes directly from generator to the cylinder.Digital Temperature Indicator monitors the temperatures.Pressure gauge and Rotameter can observe steam pressure and cold water flow rates respectively A Digital temperature Controller is provided for controlling the temperature of Steam.
Technical Specifications:
Steam Generator:
- 8 Ltrs. (Approx.) made of Stainless steel with 1.5 kW heater.
- Insulated with ceramic wool and cladded by aluminum foil.
Pressure Gauge:
- Bourdon type Copper tubes (2 Nos.).
- One with natural finish and other nickel polished Diameter.
- 19 mm (Approx.)Length: 170 mm (Approx.)Water Flow measurement.
- Rota meter Condensate Measurement: Measuring Cylinder & Stopwatch Control valves.
- one each for Steam, Cooling water & Drain Digital Temp. Controller.
- 0-199.90C (For Steam Generator)Digital Temp. Indicator: 0-199.90C, with multi-channel.
Direct Observation of CondensationThanks to tempered glass windows, users can directly monitor both dropwise and filmwise condensation phenomena in real time. This transparency allows for a clear comparison between the two types and fosters deeper understanding during practical exercises or classroom demonstrations.
Robust Safety and Precision FeaturesThe apparatus is equipped with over-temperature protection and insulated electrical components to prioritize operator safety. High-quality copper cylinders, stainless steel heat exchangers, and a sturdy mild steel frame ensure both accuracy and reliability across a range of experiments.
Comprehensive Learning ResourceA detailed experimental manual accompanies the equipment, supplying theoretical background, step-by-step procedures, and calculation examples. This resource transforms the apparatus into a versatile teaching tool for thermodynamics and heat transfer courses.
FAQs of Dropwise & Filmwise Condensation Apparatus:
Q: How does the Dropwise & Filmwise Condensation Apparatus function during experiments?
A: The apparatus operates by generating steam using an immersion heater and integrated steam generator. Steam enters both copper chambersone for dropwise and another for filmwise condensationwhile chilled water flows through coils for precise cooling. Observation windows enable real-time monitoring of condensation processes.
Q: What is the purpose of having both dropwise and filmwise condensation chambers in the equipment?
A: Dual chambers allow users to observe and analyze the distinct behaviors and efficiency of dropwise versus filmwise condensation under identical conditions, deepening understanding of fundamental thermodynamics and heat transfer phenomena.
Q: When should the safety features be checked before operation?
A: Inspect the over-temperature protection system and ensure all electrical components are adequately insulated before powering the equipment. This verification should occur prior to each experimental run for safe usage.
Q: Where can this apparatus be used most effectively?
A: This condensation apparatus is ideal for educational laboratories, research institutions, and technical training facilities where the study and demonstration of condensation mechanisms are required.
Q: What is the process for controlling cooling water flow within the apparatus?
A: Operators can use the installed valves to fine-tune the inlet and outlet flow rate of chilled water, allowing for precise control of chamber temperatures and condensation rates as part of experimental procedures.
Q: How does the observation window benefit the learning experience?
A: The tempered glass window provides a direct view into the chambers, allowing students and researchers to witness condensation as it occurs, bridging theory with real-world visualization for enhanced comprehension.