About Ampule Filling & Sealing Machine
Ampule Filling & Sealing Machine
Specifications of Ampule Filling & Sealing Machine
Electrically operated with piston of syringe having adjustment for quantity of liquid to be filled. Completed with burner for sealing.
Advanced Filling and Sealing ProcessUtilizing a PLC-based system with a digital touch screen, this ampule filling and sealing machine automates the filling of liquids into glass ampoules, followed by LPG/oxygen torch flame sealing for hermetic closure. It ensures volumetric accuracy (1%), easy changeover between ampoule sizes, and maintains high hygiene standards with rust-resistant, mirror-polished contact parts.
Robust and User-Friendly DesignConstructed from 316/316L stainless steel, the machine boasts a durable, rust-resistant build suitable for continuous operation in demanding pharmaceutical and chemical environments. Its straightforward interface, automatic processes, and easy-to-clean components provide efficient, low-maintenance operation, while comprehensive safety features offer peace of mind.
FAQs of Ampule Filling & Sealing Machine :
Q: How does the ampule filling and sealing machine ensure precise liquid dosing?
A: The machine uses a PLC-based control system to regulate the filling process, delivering liquid volumes with an accuracy of 1%. Precision is maintained by high-quality 316/316L stainless steel contact parts and a digital touch screen interface, allowing operators to set and monitor filling parameters easily.
Q: What type of ampoules and liquids can this machine handle?
A: This machine is designed for filling and sealing glass ampoules from 1 ml to 25 ml, handling various liquids used in pharmaceuticals, laboratories, healthcare, and the chemical industry. The robust construction and easy change parts allow quick adaptation to different ampoule sizes and product types.
Q: When is the machine suitable for use in production lines?
A: The ampule filling and sealing machine is ideal for high-throughput environments requiring efficient, consistent, and hygienic operation. With an output capacity of up to 7,200 ampoules per hour, it suits both large-scale and medium-sized pharmaceutical or chemical production lines, ensuring compliance with international standards.
Q: Where can this machine be installed and what utilities are required?
A: It is suitable for installation in pharmaceutical manufacturing plants, research laboratories, hospitals, and chemical processing units. The machine requires access to water, electricity (415 V/50 Hz, three-phase), compressed air (6 kg/cm), and LPG/oxygen for the sealing flame.
Q: What safety and maintenance features are included?
A: The machine is equipped with overload protection and interlock systems to enhance operational safety. It is designed for low maintenance and easy cleaning, with a mirror-polished finish for hygienic surfaces. Changeover for different ampoule sizes is straightforward, further reducing downtime.
Q: How does the sealing process work and what is the benefit?
A: Ampoules are hermetically sealed using an LPG/oxygen torch flame, ensuring a tight, tamper-proof closure. This method preserves the sterility and integrity of the contents, making it suitable for sensitive pharmaceutical applications.